Hall 3 – Booth E71-02
#ELTEK Group #Maserati Tier 1 suppliers #Angelini Pharma
ABOUT US :
If you design, manufacture or use high-productivity plastic injection molds, you know that cooling is a critical factor for reducing cycle time and/or improving part quality. Zephyra is the world’s first software that allows you to generate complex cooling geometries in just a few minutes or hours, for manufacturing with SLM (Selective Laser Melting) or traditional CNC machines.
What Zephyra does: It automates the creation of optimized 3D cooling channels from a CAD file, allowing you to choose between optimizing for minimum cycle time or for final part quality. It also integrates thermal and mechanical simulation to prevent cracking and pressure drops, all without requiring advanced CAD or fluid dynamics expertise.
Intelligent, Automatically Generated 3D Patterns Zephyra overcomes the limitations of conventional drilled channels by generating complex three-dimensional channels that follow the entire geometry of the part. The result is a more uniform thermal distribution and faster heat removal.
Integrated Mechanical and Thermal Analysis The software includes internal simulations to check for mechanical stress, pressure drops, and the risk of « cracking » in the molded part. It automatically proposes configurations that balance thermal performance with structural integrity.
Validated Design Ready for Manufacturing All geometries generated by Zephyra are immediately exportable as optimized STL files, ready for production, eliminating the need for manual corrections or downstream adjustments.
Direct CAD/CAE Compatibility From the input .STEP file to automatic channel generation, integrated thermal simulation, and the final .STL for production, everything is handled in a single interface, without interrupting your workflow.
Automated & Optimized Cooling
Zephyra is the first software that automatically generates complex 3D cooling channels for high-productivity injection molds. Starting from your CAD file, it creates optimized layouts that conform to your part’s geometry, designed for either minimum cycle time or superior part quality.
Proven Results & ROI
Projects using Zephyra have achieved significant, real-world results for mobility client:
- Cycle time reduced by up to 60%
- Production cost reduced by up to 40%
- CO₂ emissions cut by up to 30%
- Return on investment in less than 3 months
Integrated Simulation & Validation
Zephyra has built-in thermal and mechanical simulation to validate every design. It automatically analyzes pressure drops, mechanical stress, and cracking risks, ensuring the generated cooling circuit is both high-performing and structurally sound, ready for manufacturing via SLM or CNC.
By optimizing the cooling process, Zephyra enables a significant reduction in production cycle time and energy consumption. This leads to a more sustainable manufacturing process, with projects showing CO₂ emissions reduced by up to 32%.
NEW INNOVATION?
Zephyra’s core innovation is its ability to make complex conformal cooling design accessible to any mold designer, without needing specialized skills in advanced CAD or CFD analysis. It fully automates the generation and validation of optimized 3D cooling channels, integrating seamlessly into the existing design workflow and delivering a production-ready STL file.
CONTACT US
Ahmed DAGANICEO
E-mail : ahmed@zephyra.tech
Tél. : +39 380 120 7403
Via carlo viola 78 – 11026 – Pont-Saint-Martin – FRANCE
https://zephyra.tech
