Catégorie : Plastics products and processing

PLASTISUD is a European mould-maker, providing high-performance and high-precision injection molds.

From design support to start up in your site, we bring our experience and know-how to medical devices and drugs (pipette tips, petri dishes, nasal sprays), caps & closures (from 0.9 g below 2 sec cycle) and thin wall packaging containers and lids for margarine / spread sheese / ice cream.

Specialist for more than 60 years in R&D, design and manufacturing of injection molds, our 200 technicians support you in the co-development of your plastic part, injection molding process optimization, training, start-up… and much more, as all our molds are 100% manufactured in-house.

Complete system qualifications and turn-key solutions are offered to our customers. While testing the molds in our Trial Lab, they can integrate their automation equipment, injection machine and mold.

If you are looking for highly reliable solutions and large-scale production, Plastisud is ready to provide the best solution for you.

On K 2025, you can see an example of our latest development : a 6+6-cavity mold for Yogurt cup molded in rPET material, with robot take-out.

Let’s meet us on Engel booth Hall 15 or just come over on PLASTISUD booth Hall 1 to discuss about technology and opportunities.

We have a patent for thin wall application : Injection / compression on stack molds.

As an expert in the manufacture of high-precision injection molds, ERMO covers a wide range of activities in the plastics industry. With more than 45 years experience, ERMO is a leading company in the manufacturing of multi-cavities high precision moulds for flip-top closure, multi-colour / material and thin wall packaging.

From feasibility study to full production start-up and follow-up, ERMO proposes multiple patented technologies and can provide turnkey solutions such as: Fast cycle Multi-cavities, Multi Components Moulds,Stack moulds, In Mould labelling (IML), In Mould Closing (IMC), In Mould Assembly technologies (IMA) …Additionally, ERMO provides innovative electrical solutions, such as electrical in-mold closing and electrical in-mold labeling, designed to support a more sustainable industry and adapt to the evolving needs of customers.

Specializing in high-speed cavity molds, ERMO stands out for its expertise in designing and manufacturing molds with highly optimized cycle times, ensuring maximum efficiency and productivity for its clients. Our unique know-how is based on three key technical solutions: Rotation, Coreback, and Indexed Tray, allowing us to meet diverse and complex production needs. Additionally, ERMO offers a dedicated space for mold prototyping and testing, complete with an integrated quality control service, ensuring reliability and performance at every stage of development.

In addition to our mould design activity, we support our customers with a range of associated services (e.g. mould flow, assistance with production start-up, etc.) to provide them with a turnkey solution. We can operate in it through our automation subsidiary ERPA, specialist in automatation since 1996. Some projetcts examples of these last year :gripping hand, robot integration (3 axis to 6 axis), integration of off-mold functions…

MAC2S : 4.0 patented solution for alignment & mould productivity

The MAC2S (Mold Alignment Continuous Safety System) is an ERMO patented system for controlling mould alignment. The aim? Improve the productivity of your tooling and increase the life of the mould.

• Alignment check at each cycle
• Sound and e-mail alerts
• Mould recognition via RFID
• Checking the opening of the parting line
• Reading new sensors (temperature and pressure sensors)
• Real-time production control with RS via cloud communication
• On-demand sensor integration

OUR ECO-RESPONSIBLE COMMITMENTS

The ISO 50001 certification obtained by ERMO since 2021 rewards the performance of our energy management system. Our company, which has placed energy management at the heart of its industrial policy, is also going further by taking a close interest in the carbon offsetting policy. To this end, we have been carrying out a voluntary carbon assessment for the past two years and we now offset 100% of our Scope 1 and 2 emissions.
In addition to these actions, numerous initiatives to contribute to energy sobriety are underway, such as the installation of photovoltaic panels on the roof of our new building.

Traditionally, the production of a bi- or tri-material cap requires several stages, making the process costly and complex. With E-IMA, ERMO is simplifying this process by integrating an assembly technique directly into the mould. This innovation makes it possible to combine all the stages in a single mould, thereby improving productivity and quality management.

By creating a technology that enables several parts to be assembled directly in the mould, ERMO is effectively ‘replacing’ 3 tools in a single mould. On the one hand, this innovation saves an assembly stage and its associated costs (conveying, storage, etc.), and on the other, electrification will save electricity consumption and boost productivity thanks to a more secure, variation-free process. With E-IMA, the gain in cycle time is estimated at +13%. Different polymer materials can also be processed at the same time on the same mould.

E-IMA is an innovation that marks ERMO’s commitment to a greener, more sustainable industry, and is also a response to the challenges faced by its customers. It’s also a commitment to the future, to combating energy waste from our industrial facilities, and to achieving carbon neutrality by 2040.

Benefits of E-IMA:

• 100% electric technology
• Productivity gains
• Flexibility thanks to easy adjustment of the closure
• Energy savings
• Easy maintenance
• Very low energy consumption