Catégorie : Machinery and equipment for the plastics and rubber industries

French company MONDON, has been designing and manufacturing Converting Machines for 4 decades. Thanks to its large experience in winding & unwinding machinery, MONDON, an expert in turret machines, offers automated equipment for the plastic film and sheet industry. Turret technology allows automatic process on the manufacturing line. Defined as a productivity booster, the turret technology ensures automated process to avoid stopping the lines: finished rolls or new rolls can be loaded on the winder or unwinder while a new roll is being processed. MONDON offers a full range of solutions suitable for existing lines or new production lines. In line or offline, our ranges of machines are the perfect tool needed for the film industry.

The range of machines includes turret winders, contact winders, unwinders, and slitter rewinders. Mondon machines enhance the productivity and speed of your processing lines.

Safety remains an important concern in the way we design and manufacture our equipment. Aware of the necessity of the integration of safety parameters, our customers choose our equipment for safety. Our machines are designed according to the strictest rules of the European standards.

MONDON machines are available with optional devices to manage rolls and cores: automatic loading or unloading, core storage, etc. MONDON is always looking for friendly solutions for its customers. Interface parameter adjustment of the machines is easy to use. Operators are trained by our automation engineers: running the machine is a child’s play for them!

Mechanical design offers reliable equipment that is easy to maintain for the operator.

Excellence – E-FTW

MONDON presents its range of winders and unwinders, EXCELLENCE. This range is composed of E-FTW rewinders, allowing high productivity first-class results. E-FTW non-stop turret winder supports 2 shafts which allow unloading a bobbin in hidden time while rewinding a new one. Automatic change can be performed at full speed or 0 speed to get a perpendicular cut. E-FTW combines performance with durability and first-rate technology and provides customer-specific solutions. E-FTW winder control is performed thanks to a network application with the upstream processing line. Due to its non-stop process, the winder avoids the transition sequences which could produce bad quality products.

Excellence – E-TUW

MONDON presents its range of winders and unwinders, EXCELLENCE.

MONDON strengthens its presence on the international market thanks to its best seller unwinder through MONDON E-TUW. The fully automatic turret unwinder offers high productivity for first-class results. The TUW Series turret unwinder is dedicated to unwind product without stop in production line with flying change technology. The E-TUW can unwind shaftless rolls until 1400 mm diameter and 1,5T weight at 500 mpm. TUW range is versatile and offers high quality results. In its last development, this unwinder offers the capacity to perform a flying unwinding way change.

REWOLEX® – Winders and unwinders

REWOLEX® can unwind or rewind flexible materials, by improving productivity. Easy-to-use and ergonomic, REWOLEX® machines are an essential assistant for the operators.

REWOLEX® machines: turret winders and unwinders

• Compact design
• High production thanks to turret technology
• Automatic reels change at full speed

REWOLEX® winders and unwinders are automatic machines, allowing roll changes without stopping the production line. They can be installed in-line or off-line.

REWOLEX® are short-term machines, ready-to-go and ready-to-be-installed! 

OUR ECO-RESPONSIBLE COMMITMENTS

MONDON is committed to a responsible environmental approach. Waste sorting in the production workshop is carried out meticulously and methodically. Each year, we collect thus several tons of metals and plastics.

MONDON is also concerned about being able to purchase supplies locally. 90% of our parts come from a radius of 40 km.

MONDON understands the fragility of our environment and the importance of its protection.
MONDON offers to its Team and visitors the possibility to top-up the battery of their electrical cars at the different charging stations installed in its car parc.

The E-CW machine is a surface winder offering maximum production quality through fully automatic in-line winding.

This contact winder includes a shaft magazine, increasing the machine’s overall efficiency.

An unloading device improves ergonomics and productivity. Several options as edge trimming, centre driven shaft and gap winding are available with the machine.

The E-CW remains easy to use and maintain, with optimal safety for the operator.

It delivers high quality rolls thanks to accurate tension control and is designed for seamless integration into existing lines.

An shaft recycling device can also be provided, making it a fully automatic solution from start to finish.

Molding France is a company based in Vannes, France, specialising in the design, machining, assembly of thermoforming moulds, mainly for the food industry (yogurt cup, food trays, single-serve portions). Founded in 2007, the company has 45 employees and supports its customers throughout the entire process, from design to commissioning. We work with the leading manufacturers of FFS (Form-Fill-Seal) machines as well as major players in the thermoforming sector. In addition to thermoforming moulds, we also machine precision parts for dosing applications. Our core values are quality, proximity, responsiveness and flexibility, with a clear ambition: to become a European leader in our field, while maintaining a reliable, direct relationship with our customers.

We design and manufacture thermoforming molds for Illig and Kiefel machines, fully tailored to the needs of the food industry.

With integrated or separate cutting, stacking, and optimized cycle times, each mold is built to boost your production performance.

Heating, forming, decorating, dosing, sealing — we deliver custom-machined parts for every stage of the FFS process.

We deliver quality that meets the highest standards required by our customers

We manufacture dosing components with high precision, excellent surface finish, and specialized surface treatments tailored to each application.

Our expertise ensures performance, reliability, and top-quality finishes

A reliable partner with integrated expertise.

Equipped with a modern machine park, advanced robotics, in-house programming and design offices, quality control services, and an assembly workshop, we offer a complete and controlled machining process — from design to final assembly.

Specialized for more than 30 years in microwelding equipment, SST Microwelding designs, manufactures and distributes a wide range of technical and brand new solutions for treatment overlay welding and repair of production tools.

SST Microwelding, with its unique expertise, fits out the world’s largest industrial groups of the automotive, plastic molding and rubber industry, as well as die and moldmakers.

SST Microwelding has become an international benchmark in the field of microwelding thanks to its experience, its wide distribution network and the confidence shown by its partners.

1. LASE ONE equipment :

LASE ONE technology is the solution to all your problems when it comes to complex assembly and repair micro-welding. LASE ONE delivers welding intensity with total control and precision, for a wide range of applications, materials and configurations. Efficient, easy to use, compact and versatile, it displays the qualities of pulsed YAG laser welding and the benefits of an electric solution: simplicity and economy.

Advantages :

• Plasma arc spot welding (0 to 300 joules)
• Laser welding quality
• No overheating or deformations
• Very short welding time (0.1 to 10 ms)
• Reliable and easy-to-use
• Programmable
• Welding of ferrous, non-ferrous and precious materials
• Economical and safe
• Welding power and welding time independently adjustable

WS equipment

WS equipment uses the most advanced resistance welding technology.

WS welding stations are revolutionizing the air-cooled repair welding of tooling. Thanks to their unique medium frequency technology, they combine a disconcerting ease of use with excellent quality results and productivity.

With a rate of 50 pulses per second, a very high maximum power, millisecond-long welds and extremely precise current regulation, they enable you to obtain optimal weld quality.

Advantages :

• Welding by resistance (maximum welding current 4 KA)
• Short welding time (1ms-250ms)
• Safe and easy to use (no protection required)
• Versatile equipment as it can weld wires, ribbons and powder/paste
• No overheating, deformation, feathers, shrinkage
• Direct intervention into the press machine
• For use on all ferrous materials