GEMESIS

GEMESIS
Hall 9 – 9-B20

#EOLTestBenches #LaboratoryTestbenches #HIL #RapidPrototyping #CustomDiagnosticSolution

  

about us :

Gemesis is a company specialized in designing HIL (Hardware in the Loop) test systems, laboratory solutions, or end-of-line testing facilities. We excel in creating custom solutions with profound expertise in National Instruments’ technological platform, aiding our clients in gaining a deeper understanding of their products and enabling them to test them more quickly and efficiently. Our approach towards client collaboration is unique: we offer co-design of test means or deliver a turnkey product. However, our most distinctive feature is our open-source approach to test bench software. This policy ensures that our clients are not dependent on any single equipment manufacturer and grants them the freedom to develop their own test means on the same platform. This approach not only fosters innovation but also enhances adaptability in the ever-evolving tech landscape, ensuring our solutions remain at the forefront of testing technology. By embracing open-source, we empower our clients with the tools and knowledge to customize and expand their testing capabilities, aligning with their specific needs and challenges. This philosophy underpins our commitment to client autonomy, innovation, and the democratization of testing technology

We offer tailored solutions, including:

HIL for cryogenic tanks & fuel cells
Multistack benches (up to 150 kW)
EIS on benches, MEA & plate leak tests
Stack end-of-line, high-pressure tests (1000 bars)
ECU, CVM, IrDA (J2799/J2600) benches

For batteries:
EOL stack tests, pressure mapping
BMS testing

We offer training on hydrogen technology and National Instruments technology. Below is a list of our training programs:

On National Instruments technology:
LabVIEW CORE 1, 2, 3
LabVIEW FPGA
LabVIEW Real-Time (RT)
LabVIEW Connectivity
FlexRIO
Web Module
G Component
DQMH (Delacor Queued Message Handler)
VeriStand
TestStand

On hydrogen technology:
Awareness on gas hazards and H2 risks
Fuel Cell Seminar
Hydrogen Challenges Seminar
Electrolyzer Week
Seminar on Hydrogen Stations and Distribution

Objet du document – cf propriétés

We’ve launched a new service for testing battery and hydrogen components using drones(Skyh2 lab). This innovative approach allows for testing under controlled acceleration, reaching altitudes up to 12,000 meters with flight durations of up to 8 hours. We secure all necessary flight authorizations for these tests.

OUR ECO-RESPONSIBLE ENGAGEMENTS :

We are seeking to enhance our environmental sustainability, focusing on green initiatives. We choose energy providers that utilize solar panels and offer reimbursement for toll expenses to employees who drive electric vehicles. Additionally, we provide bicycles for shared use among our staff and prioritize train travel for employee commutes and business trips to further reduce our carbon footprint.

CONTACT US

Samuel GUESNECEO
31 rue Bellecombe – 69006 Lyon – France

E-mail : contact@gemesis.eu
Tél. : +33 (0)6 81 40 76 52
www.gemesis.eu

CIRCULACAR

CIRCULACAR
Hall 9 – 9-B20

#BatteryPack #Electrification #LFP #Retrofit #Connectivity #R100 

  

about us :

CirculaCar, French company specialized in vehicle electrification solutions, helps you to make the electric jump for your application. From light cars to industrial vehicles, we support you in integrating electric powertrain and batteries in your automotive and industrial project.  
 
Our proprietary LFP battery packs work from 48V to 400v with an innovative and patented solution to make it easy to install. The connectivity in the battery packs provides you with the rare opportunity to manage usage and maintenance data of your vehicles, giving you a competitive advantage. Furthermore, our performant and lasting batteries, assembled in France, is repairable. Our unique technology gives you the possibility to replace the defected cell only, instead of changing the whole battery pack.  
 
Our engine and inverter catalogue covers a large power range. We collaborate with you to find the best solution in line with your needs. We support you during the whole process: designing, prototyping, certification and industrialization.
 
Products, systems and services:
–          Connected LFP Battery pack from 48V to 400V
–          Electric powertrain and associated accessories
–          Engineering services for software, mechanical and electrical integrations
–          Support for electric vehicle certifications

LFP Battery pack – assembled in France

On-the-shelf or custom-made.
From 48V to 400V, modular and easy to install.
Possibility to embark from 5,5kWh to 172kWh energy.
Connected from all around the world giving you precious data from the battery but also from the whole vehicle.
Easy to repair.
Significant and responsive production capacity.

Engines and associated accessories

Engines for various applications from 10kW to 300kW
Electric air compressor, hydraulic steering pump, heating, cooling for electric vehicles.

For new vehicle project but also for retrofit applications.

Specialized in electrical engine control with gearbox.

Electrification engineering services:

Electrical integration services between battery, powertrain, charger and the rest of system vehicle.

Mechanical integration services of the battery and the driveline.
Software adaptation.
Certification support.
Specialized in retrofit applications.

OUR ECO-RESPONSIBLE ENGAGEMENTS :

Our vision is to make e-mobility as circular as possible. Our battery is repairable, ensuring the longest lifetime possible. It is also designed for retrofit vehicles. We only use necessary components in retrofit applications for example, by keeping the gearbox.

CONTACT US

Edouard NICOLAYCOO
75 RUE JOSPEH MOULIN – 69290 CRAPONNE – France

E-mail : contact@circulacar.com
Tél. : +33 (0)6 49 14 95 32
www.circulacar.com

SPOOLEX

SPOOLEX
Hall 6 – B64

#ElectrodesLittingMachine #LithiumiOnBatteries #Batteries #FuelCell #BatteryTechnology #GigaFactory

  

about us :

One important factor that could affects the Lithium-ion batteries and fuel cells production, is the slitting quality of their components such as coated copper and aluminium foils and PEM (Polymer Electrolyte Membrane also known as Proton Exchange Membrane). The slitting process must be precise, accurate and clean to avoid damaging the coating, the foil and the membrane.

Present on converting equipment manufacturing since 1955, Spoolex gained a strong expertise in slitting and rewinding technology especially for sensitive materials. Our equipment allows to unwind with sensitive tension control a wide web to precisely slit it for producing strips. Then, these strips are carefully rewound in pads with no strip and material alteration, but also with straight wall and burr-free, to ensure a highly productive and consistent production process for optimal performance batteries and fuel cells. Thanks to our integrated R&D and Engineering department, we also offer 4.0 solutions for monitoring and productivity improvement processes, but also, fully or semi-automated solutions for loading/conveying/unloading operations.

Electrode slitting machine

To transform mother rolls of copper, coated copper and/or aluminium foils, into strip from 70 to 90 mm width and rewind them on individual cores. Our slitting cell is equipped with individual and driven shear knives holders, adjustable wrap angle and special blade shape to reduce burr effect

Fuel cell PEM slitter-rewinder

  1. To unwind mother roll of PEM membrane,
  2. Rewind the liner for precise product inspection
  3. Re-insert the liner before shear cutting
  4. Rewind the strips on individual core for rolls with consistent tension, clean and straight edges for easy use on downstream processes without damaging the product

Slitting technology

Our experts have developed very accurate individual driven pneumatic shear cutter for Libs:

  • Guiding precision +/- 0.1mm
  • Slitting tolerance +/- 0.1mm
  • Adjustable wrap angle for product incoming and outgoing
  • Special blade shape to reduce burr effect

Specific devices for quick cutters alignment and blades lubrification

CONTACT US

Christian MONTUSCLATSales Director
ZI du Buisson, 7 rue de la Poudrière – 42230 Roche-la-Molière – France

E-mail : spoolex@spoolex.com
Tél. : +33 (0)4 77 90 72 81 / +33 (0)4 77 90 00 34
www.spoolex.com

LAGAZEL (Groupe CHABANNE)

LAGAZEL
(Groupe CHABANNE)
Hall 9 – 9-B20

#Manufacturing #Design #Industry #Dismantling #Battery

  

about us :

Created in 2015, Lagazel is the first company to produce localy off-grid solar products to enlight the 650 millions of Africans who do not have access to electricity.
Three facilities operates in West Africa.
Since 2020, Lagazel has started a pilot project to reduce the volume of waste by setting up an industrial demonstrator for sorting, testing and reconditioning products and components from the solar industry.
We have transposed the manufacturing of local solar equipement in France and also start to work for the battery industry in Europe.

LAGAZEL has designed high quality portable solar lamps that are adapted to the needs of various populations and are accessible to the greatest number of people.

If the solar panel is exposed to sunlight during the day, the lamp will function all night, and the light will stay bright, year after year. With its multiple functions, the lamp provides excellent lighting in your living area and a reading mode for students, and can be used as a flashlight. Its format is designed for use by people who do not have access to electricity, whether occasionally (moving around out of doors, camping trips or nature trips), or permanently (a great majority of the African population has to deal with a non-existent or faulty electrical supply).

Developing second hand battery packs in the off-grid energy sector

There is currently no infrastructure to support li-ion battery recycling in sub-Saharan Africa.  Logistical complexity and associated costs make it difficult for solar distributors and recyclers to send batteries abroad. As a result, companies store stockpiles of Li-ion batteries at their end-of-life. On top of that, battery operation is dependent on the weakest cell in the pack, if one cell fails, the whole battery pack fails and is considered non-functional. Currently, companies discard all battery cells when the product reaches its end-of-life (EoL).

CHABANNE, your partner and provider of Solutions

We develop metal wire and strip parts with our customers, subcontractors and suppliers in a genuine spirit of partnership and co-design based on the appreciation for work well done.

Our expertise helps find design solutions. We can propose parts based on a blueprint, drawing or function. We contribute to the development of simple, functional and economic parts. A key watchword at Chabanne has always been “co-design”. Every day our team of technicians and our engineering and design department work hand in hand with our customers to develop metal wire parts or metal strip parts.

OUR ECO-RESPONSIBLE ENGAGEMENTS :
 
CSR (Corporate Social Responsibility)
Chabanne has always sought to improve employee working conditions, notably by investing heavily in continuous improvement. This has resulted in enhanced loyalty among our employees and the development of our expertise from one generation to the next.
Concerning energy-saving, the optimisation of transport activities and the respect of current environmental standards, Chabanne Industry strives to reduce its environmental footprint year after year. Moreover, CHABANNE is accompanying the development of Lagazel, a company specialising in the production of solar products in France and in Africa.

CONTACT US

Arnaud CHABANNE
441 Route de Rivas – 26750 Châtillon Saint Jean – France

E-mail : contact@lagazel.com
Tél. : +33 (0)4 27 64 30 51
www.lagazel.com

PTS

PTS
Hall 9 – 9-B20

  

about us :

PTS has been providing for 30 years a wide range of equipment, products and services to high technology industrial sectors for vacuum deposition, plasma and wet etching, chemical and thermal treatment. It gives you access to upper class equipment manufacturers and high-quality supply sources and offers its expertise in all these industrial operations as well as in related safety and clean concept topics. PTS offer consists in proposing customized solutions and support based on the detailed analysis of your needs for new investments and processes or continuous improvement.

OUR ECO-RESPONSIBLE ENGAGEMENTS :
 
ISO 14001 certification

CONTACT US

Boris PLANTINTechnical Sales
23 rue Paul Héroult – 38190 VILLARD BONNOT – France

E-mail : pts@pts.fr
Tél. : (+33)1 60 93 11 00 / (+33)6 79 68 72 18
www.pts.fr

DOREY

DOREY
Hall 9 – 9-B20

#Diecutinng #FuelCell #Laser #EVBattery #Cable #BatteryCells

  

about us :

Founded in 1943 and located near Grenoble, Dorey specializes in the design of machines for cutting, rolling, welding and sewing flexible materials.
 
Over the past decades, the subsidiary Dorey Converting Systems has been able to develop expertise in the design of tailor-made machines in rotary and flatbed cutting and lamination.
 
Our priority is the satisfaction of our partner customers by providing efficient, innovative and substain solutions in cutting and lamination adapted to their requirements and their flexible materials in various sectors.
 
Over the past two years, we have made significant investments in the development and equipment of our new Testing Center for face-to-face meetings and quick testing.
 
In Electric Battery, the materials used are many and varied, and most of them are recyclable.
In this sector, Dorey Converting Systems has developed, in close collaboration with battery and component manufacturers, efficient solutions in lamination, rotary cutting, laser cutting and ablation for the mass production of electrodes (anode, cathode and separator), current collector plates, flexible flat cables (FFC’s) and parts dedicated to thermal management.
Whatever your application, we are at your service to develop a partnership with your company to build together the perfect solution according to your needs.

Precision Rotary Cutting Machine :
it offers high precision, efficiency and reliability.  

Driven by high quality servo motors and CCD cameras, it facilitates the continuous production of  multilayer components of electric batteries (e.g. electrodes).

Our tailor-made solutions can integrate devices : laser, inspection, printing and more.

EV’s Battery Components
Dorey Converting Systems has developed with battery and component manufacturers, efficient solutions in precise lamination, rotary cutting, laser cutting and ablation for the mass production of electrodes (anode, cathode and separator), current collector plates, flexible flat cables (FFC’s) and thermal management parts.

Services :
DOREY Converting Systems offers comprehensive services : product development, quick testing, prototyping, operator, training, and technical support. We collaborate closely with clients to ensure quality and satisfaction at every stage, providing expertise and personalized assistance throughout the process.

OUR ECO-RESPONSIBLE ENGAGEMENTS :
 
The Precision Rotary Cutting Machine by DOREY Converting Systems offers material savings through its “mode” label, optimizing resource usage. Precision is ensured by CCD cameras, allowing accurate measurements and automatic adjustments for seamless synchronization with prints, minimizing waste.
Moreover, DOREY Converting Systems holds ISO 9001 certification and is committed to further environmental initiatives to tackle future planetary challenges, demonstrating its ongoing dedication to sustainability.

CONTACT US

Jean-Louis DOREYCEO
 DCS Europe 250, rue des Artisans – 26750 Châtillon Saint Jean – France

E-mail : contact@converting-systems.com
Tél. : (+33)4 75 05 10 00 / (+33)6 85 71 83 63
https://converting-systems.com

MECAWARE

MECAWARE
Hall 9 – 9-B20

#Metal #Recycling #Batteries #Energy #Decarbonization #Industry #CircularEconomy

about us :

Mecaware has developed a breakthrough chemical process to selectively extract strategical metals such as lithium, nickel, cobalt from lithium-ion battery waste (production scraps and end-of-life batteries) valorising a series of green innovations, where CO2 is captured from industrial sources and used as an input product

METAL:
MECAWARE exploits the deposit of the urban mine to produce purified strategic metals such as Lithium, Cobalt, Nickel, Manganese, Aluminium and Copper, which are essential for the green technologies of the 21st century.

MECAWARE patended solutions are based on cutting-edge innovations with economical and environmental high efficiency:

  • CO2 as an input material,
  • limited footprint,
  • Significant reduction in by-products and rejects

Production of battery grade products and comprehensive recycling of critical metals (Li, Ni, Co, Mn) from electrical vehicles batteries to Cathod Active Material precursors

OUR ECO-RESPONSIBLE ENGAGEMENTS :
 
Coq Vert

CONTACT US

Arnaud VILLERS d’ARBOUETCEO and Founder
41 boulevard Marcel Sembat – 69200 Vénissieux – France

E-mail : contact@mecaware.com
Tél. : +33 (0)4 87 65 12 84/ +33 (0)6 42 17 56 96
https://mecaware.com/

Entroview

Entroview
Hall 9 – 9-B30

#Mechanicalnotching #PrecisionCutting #Industry4.0 #MassProduction #RotativeCutting #Slitting

about us :

Entroview is a deeptech startup that make a software that revolutionizes battery management using its patented entropy-based technology.

Our software allows for 3 mains features :
to reduce testing time at the end of production line in gigafactory from an average of 10 days to less than 10 hours
accurately measure the State of Charge for all kinds of chemistries, including LFP.
to measure the State of Health through characterization of the different ageing mechanisms.
By optimizing production processes, Entroview enhances battery efficiency, reduces environmental impact, and has already achieved significant success in the battery industry

3D rendering lithium ion battery in factory, Li-Ion batteries supply manufacturing line for electric vehicle (EV) concept, technology illustration background

Reduced Testing Time in Gigafactories:

Entroview’s software streamlines the testing process in gigafactories, cutting down the average time from 10 days to under 10 hours. This boosts productivity and efficiency in battery manufacturing by enabling faster battery assessment and validation, leading to quicker turnaround times and cost savings.

Accurate State of Charge Measurement (SOC) :

Entroview’s software accurately measures the SOC for all battery types, including Lithium Iron Phosphate (LFP) batteries. This essential feature aids in optimizing battery performance and reliability by providing precise SOC measurements, thus enabling effective battery usage monitoring and management.

State of Health Measurement:

Entroview’s software not only measures the State of Charge but also assesses the SoH of batteries by analyzing various aging mechanisms. This feature is vital for gauging battery health and longevity, enabling proactive maintenance and promoting sustainable battery usage, thus minimizing costs and environmental impact.

OUR ECO-RESPONSIBLE ENGAGEMENTS :

Through precise SOC and SOH monitoring, Entroview enhances battery efficiency in electric vehicles and renewable energy, reducing waste and environmental impact.

CONTACT US

Valentin NONYChief of Staff
39 RUE DE LA GARE DE REUILLY – 75012 PARIS – France

E-mail : valentin.nony@entroview.com
Tél. : (+33)6 63 44 86 74 / (+33)6 58 09 11 82
https://entroview.com/

HYPERION MATERIALS & TECHNOLOGIES

HYPERION MATERIALS & TECHNOLOGIES
Hall 9 – 9-B30

#Mechanicalnotching #PrecisionCutting #Industry4.0 #MassProduction #RotativeCutting #Slitting

about us :

Hyperion Materials & Technologies, a global leader in advanced materials, stands at the crossroads of innovation and sustainability. With expertise honed through decades serving industries like aerospace and energy, Hyperion empowers progress by developing high-performance solutions for demanding applications. For the burgeoning electric vehicle (EV) battery and fuel cell industries, Hyperion offers solutions for the manufacturing of cylindrical, prismatic, and pouch cell battery modules.

Hyperion’s diverse range of rotative, straight cut, and slitting solutions cater to various EV battery and fuel cell manufacturing needs. These meticulously engineered tools deliver unmatched accuracy and efficiency, crucial for components like battery electrodes and fuel cell membranes. The exceptional sharpness ensures clean, consistent cuts, that minimize waste while maximizing yield. This translates directly into higher-performing, longer-lasting batteries and cleaner, more efficient fuel cells, ultimately impacting the range and sustainability of clean energy solutions.

Beyond product excellence, Hyperion provides comprehensive global support, ensuring clients have the expertise to maximize their production lines. As the EV and Fuel Cell landscape evolves rapidly, Hyperion remains at the forefront, continuously refining its solutions to meet the industry’s ever-changing demands.

Regular unit

Hyperion rotary cutters deliver precise, high-output processing for efficient, cost-effective production of EV battery and fuel cell components, including electrodes, insulators, and separators. The exceptional cutting precision and machine notching capabilities minimize waste while ensuring consistent quality and optimal battery performance.

IQUT

Hyperion’s IQUT technology integrates seamlessly into processing lines to offer manufacturers the cutting precision and reliability of its Regular Cutting unit, while adding advanced automation, data monitoring and predictive maintenance to ensure consistent quality and yield, while lowering total production costs.

Slitting

Hyperion slitting solutions offer high-speed, precision slitting for the conversion of metallic foils, separator membranes, and thermal management materials for the production of EV battery and fuel cell components. Hyperion’s tight tolerance control minimizes waste and ensures uniform thickness to optimize battery performance.

CONTACT US

Stéphanie BATYSegment Manager Rotary Cutters
450 route de Saint-Sorlin – 26210 EPINOUZE – France

E-mail : stephanie.baty@hyperionmt.com
Tél. : +33 (0)4 75 31 38 00 / +33 (0)6 32 62 57 60
www.hyperionmt.com

ENERSENS

ENERSENS
Hall 9 – 9-B20

#ThermalBarrier #ThermalRunaway #Aerogel #BatteryPack #Safety #ThermalManagement

about us :

Enersens leverages 10+ years of R&D to provide innovative high-performance solutions to increase the safety of batteries for e-mobility
 
Enersens now offers a breakthrough solution to meet all performance requirements and regulatory constraints of battery packs: a silica aerogel based advanced material, ultra-thin and very light, creating a strong protective barrier. Designed to be placed between cells, enduring compression stress, the Skogar® is the key product to prevent thermal runaway from cell to cell thanks to extreme insulation properties, excellent mechanical properties and high fire stability. Skogar® products are also used to protect modules and casings from flames and high temperatures during thermal runaway thanks to their extreme stability.
 
Through the use of Skogar®, the key benefits for battery manufacturers are to increase safety, increase cell energy density, increase the number of cells in a module and decrease weight. At the same time and due to the emergence of this new market, our product also makes it possible to respond to new regulations becoming increasingly strict in terms of battery safety.

Enersens is now involved in numerous projects with a key European player in batteries. Our partners produce and sell batteries for the EVTOL, aerospace, marine, off-road and electric vehicle markets.

Skogar – Advanced Thermal Barrier

Advanced Thermal Barrier for battery packs

High thermal and mechanical performances, to prevent thermal propagation and provide high security protection.

High performance characteristics: best thermal insulation (0.012 W/(m.K)), resilience to mechanical compression, flame resistance (up to 1300°C).

SAFETY: Prevent thermal runaway propagation
PERFORMANCE: Ultra thin thermal insulation saves space, allowing more cells in a given volume
REGULATION & LIABILITY: Get ahead of safety regulations, avoid expensive recalls
CORPORATE SOCIAL RESPONSABILITY: Contribute to wider and faster adoption of electric mobility through safer and longer-range solutions

CONTACT US

Brice FIORENTINOBusiness Development, Marketing & Innovation Manager
46 rue Joseph Jacquard – 38110 Rochetoirin – France

E-mail : contact@enersens.fr
Tél. : +33 (0)9 73 32 20 40 / +33 (0)6 81 62 57 56
enersens.eu